Automatic Rack Roll Forming Machine With 5 Ton Uncoiler And 11kw DC Motor

Main features of machine

• Width of Coil: Base on customer profile
• Working speed:12-15m/min(Not include cutting)
• Thickness of coil:1.5-2.0mm
• The structure is simple and the appearance of the machine is beautiful because
• we adopt the shape-steel structure and process as a whole after welding. it has the ability of strong loading and stable operation when running the machine.
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• All the components of machine are from brand-famous enterprise so that they ensure the machine normal function very effectively.
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• We adopt the automatic length-fixed forming and cutting to guarantee the length to be precise and the finished product clear without deforming .
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• It is very easy to install the equipment and suitable for producing in the factory.
• The machine has features of low noise and high efficiency.

Details of each composition

    Roll Station

•     Forming Station:17stations
•     ASTM52100, polished and coated with chrome HRC58-62°
•     Leveling station: 7 rollers ( up three rollers, down four rollers)
•     Diameter of roller :76mm
•     Material of roller: ASTM1045, polished and coated with chrome HRC58-62°
•     Material of main shaft :ASTM1045
•     Main power: 11kw DC motor
•     Forming thickness :1.5-2.0mm
•     Transmission : by single line chain 1.5inch
•     Machine adopts new stations to make machine stronger

    Cutting

•     Machine adopt hydraulic after cutting
•     Cutting after forming: Cut the sheet after roll forming to required length
•     Cutting motion: The main machine automatically stops and the cutting will take           place. After the cutting, the main machine will automatically start.
•     Material of blade: D2with heat treatment total 3 cutters
•     Length measuring: Automatic length measuring
•     Tolerance of length :3m +/- 1.5mm

    Uncoiler

•     Dimensions :1700mm*1000mm*800mm
•     Width of feeding: 300mm
•     Capability :5 Ton
•     Bound of expand &fight :460mm—510mm
•     Mode of expand &fight inner expand &fight by manual
•     Way of feeding manual

      Control panel Panasonic

•     Voltage, Frequency, Phase 380 V, 50 Hz, 3Phase
•     Automatic length and quantity measurement
•     Computer used to control length & quantity
•     Machine will automatically cut to length and stop when required quantity is achieved
•     Length inaccuracy can be amended easily
•     Control panel Button-type switch and touch screen
•     Unit of length millimeter (switched on the control panel)

    Hydraulic station

•     Hydraulic station power :5.5kw
•     Hydraulic pressure: 20Mpa

    Manual out table

•     Jointed by 60mm*40mm tube
•     Size:1.0m long*0.8mwide*0.6-1mhigh
•     One out table with two support roller

Technological process

    Uncoiling—Feeding—Leveling-----Roll forming— Revising—-Cutting—Products
Profile (basis on customer’s require to design)